Ultrasonic Spray Pyrolysis

 

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R&D-scale Ultrasonic Spray Pyrolysis System

Ultrasonic spray pyrolysis system for fine powder preparation in R&D scale

R&D-scale Ultrasonic Spray Pyrolysis System

Spray pyrolysis system for fine powder preparation in R&D scale

 

Ultrasonic atomization technology atomizes precursor into submicron droplets

 

Ultrafine powder in nano scale with uniform size can be prepared

 

Unique ultra-fine powder collection system, which can efficiently collect nano particles

 

Precision control of carrier gas flow

 

Especially suitable for the preparation of metal oxide powder

 

The spray pyrolysis process can be simply described as a series of physicochemical processes, such as mixing each metal salt into a precursor solution according to the stoichiometric ratio required for the preparation of composite powder, atomizing it by the atomizer, and then bringing it into the high-temperature reaction furnace by the carrier gas. In the reaction furnace, a series of physical and chemical processes, such as solvent evaporation, solute precipitation to form solid particles, particle drying, particle thermal decomposition, sintering and molding, are completed instantaneously, and finally ultrafine powder is formed. Using ultrasonic atomization technology, the solution can be uniformly atomized into micron or even nanometer liquid droplets, and the atomized droplets are sent to the high-temperature reaction furnace through carrier gas for pyrolysis. Ultrasonic spray pyrolysis can produce more uniform and fine powder particles than conventional pyrolysis.

 

 With nearly 40 years of experience in ultrasonic atomization technology, Siansonic can provide customers with R&D, pilot-scale production spray pyrolysis system, including ultrasonic atomization device, high-temperature tube furnace, nano powder collection system, precursor liquid supply system, carrier gas flow control, etc.

 

Features of Siansonic R&D scale ultrasonic spray pyrolysis system:

 

Nano aerosol generator: NG series high frequency ultrasonic spray system

 

Digital megasonic generator: driving and controlling nano aerosol generator

 

High temperature tube furnace: the standard configuration is 1200 ° C, and the heating temperature zone length is 400mm

 

Nano particle collector: using high-voltage electrostatic field to collect ultra-fine particles, the minimum collectable particle is 0.1 nm, and the collection efficiency is more than 95%.

 

The precise pressure regulator realizes the precise control of carrier gas flow: the maximum pressure is 0.1MPa

 

Precision gas flowmeter and precision barometer: flow rate < 50L / min

 

Vacuum pump and compressed air pump: provide air source and atmosphere protection

 

Automatic liquid supply system: double pump head micro peristaltic pump to reduce pulsation

 

Pilot-scale Ultrasonic Spray Pyrolysis System

Ultrasonic spray pyrolysis system for fine powder preparation in pilot-scale

 

Pilot-scale Ultrasonic Spray Pyrolysis System

Spray pyrolysis system for fine powder preparation in pilot scale

 

Ultrasonic atomization technology atomizes precursor into submicron droplets

 

Ultrafine powder in nano scale with uniform size can be prepared

 

Automatic ultra-fine powder collection system for large volume collection

 

Continuous liquid precursor delivery system for 24 hours

 

Precision control of carrier gas flow

 

Especially suitable for the preparation of metal oxide powder

 

OVERVIEW

OPTIONS

APPLICATIONS

The spray pyrolysis process can be simply described as a series of physicochemical processes, such as mixing each metal salt into a precursor solution according to the stoichiometric ratio required for the preparation of composite powder, atomizing it by the atomizer, and then bringing it into the high-temperature reaction furnace by the carrier gas. In the reaction furnace, a series of physical and chemical processes, such as solvent evaporation, solute precipitation to form solid particles, particle drying, particle thermal decomposition, sintering and molding, are completed instantaneously, and finally ultrafine powder is formed. Using ultrasonic atomization technology, the solution can be uniformly atomized into micron or even nanometer liquid droplets, and the atomized droplets are sent to the high-temperature reaction furnace through carrier gas for pyrolysis. Ultrasonic spray pyrolysis can produce more uniform and fine powder particles than conventional pyrolysis.

 

 With nearly 40 years of experience in ultrasonic atomization technology, Siansonic can provide customers with R&D, pilot-scale production spray pyrolysis system, including ultrasonic atomization device, high-temperature tube furnace, nano powder collection system, precursor liquid supply system, carrier gas flow control, etc.

 

Features of Siansonic pilot-scale ultrasonic spray pyrolysis system:

 

Nano aerosol generator: Multiple aerosol generators for increasing flow rate

 

Digital megasonic generator: driving and controlling nano aerosol generator

 

Large tube furnace with multi tube channels and longer heating zone

 

Automatic nano particle collection system: capable of collecting high volume fine powders for 24 hours.

 

The precision pressure regulator and flowmeter precisely control the carrier gas.

 

Vacuum pump and compressed air pump: provide air source and atmosphere protection

 

Continuous liquid feeding system for 24 hours

 

Siansonic provides ultrasonic spray coating, air bubble detector, ultrasonic spray dryer, etc. For more information, please feel free to contact us!