Ultrasonic Coating Systems

 ALL ULTRASONIC COATING SYSTEMS ULTRASONIC SPRAY PYROLYSIS ULTRASONIC SPRAY NOZZLES ULTRASONIC ATOMIZERS MEGASONIC CLEANING SYSTEMS AIR BUBBLE DETECTORS SONICATION DEVICES ULTRASONIC TRANSDUCERS PIEZOELECTRIC CERAMIC

 

Benchtop Ultrasonic Coating System

The coating thickness of benchtop ultrasonic spray coating system is controllable: typically from tens of nanometers to tens of microns.

 

The ultrasonic spray coater could equipped with various ultrasonic nozzle options for different droplet sizes and spray widths.

 

The Uniformity of benchtop ultrasonic coating system is higher than 95%.

 

Optional built-in syringe pump reduces required volume of coating material, better for R&D.

 

XYZ axis servo motion system.

 

Vacuum plate with microporous in micron scale: excellent for holding thin film substrates.

 

High-temperature heat plate up to 500 ° C is available for spray pyrolysis processes.

 

Benchtop ultrasonic coating system is able to equip with almost all of series of Siansonic ultrasonic nozzles such as Widemist, Focumist, Conemist, Micromist, etc. Benchtop ultrasonic coating system is also includes precision metering pump such as syringe pump which can be sonication syringe pump for option, carrier gas controller, vacuum heating plate or high temperature heating plate up to 500 °C for spray pyrolysis, exhaust system, touch screen, etc. Benchtop ultrasonic coating system is optimal for research and development or small volume production of thin film coatings and capable of reducing the minimum requirement on liquid volume (only around 5-10ml) using integrated syringe pump.

 

Ultrasonic spray coating which is a thin film layer deposition technique based on ultrasonic atomizing nozzle technology can deposit highly homogenous and controllable coating. Furthermore, since the atomization of ultrasonic spray coating is due to ultrasonic oscillation rather than the gas with high kinetic energy, ultrasonic coating significantly reduces the consumption of raw materials due to little overspray and splashing. The transfer efficiency of raw materials of ultrasonic coating is as high as 4 times of air spray coating.

 

Siansonic benchtop ultrasonic spray coater are used for various of applications on thin film coatings deposition such as catalyst coated membrane (CCM) for fuel cell, functional layers for thin-film solar cell, functional layers for biosensors and microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic coatings, hydrophobic coatings, thermal insulation coatings, transparent conductive coatings, etc.

 

Features of Siansonic benchtop ultrasonic coating system:

 

Benchtop ultrasonic spray coating system

 

Patented ultrasonic spray nozzle. (Optional Nozzles Available)

 

Patented full digital ultrasonic generator, 4 CPUs provide high stable operation of nozzle. Control step size: 0.01W

 

Uniformity: >95%

 

Thickness of coating: 20nm-100 micron (Depends on material)

 

High efficiency spray, The maximum coating material usage ratio > 85%.

 

XYZ motion system

 

Maximum ultrasonic coating area: 150mm*150mm (UC320) 300mm*300mm (UC330) 400mm*400mm (UC340)

 

Maximum liquid viscosity: 20-30cps

 

Maximum solid particle size in suspensions: 10-20micron

 

Flow rate of the ultrasonic coater: Max.50ml/min ,Spraying width: Max 100mm (according to different nozzle models and coating material)

 

Full-color touch screen and friendly user interface.

 

Precision air pressure control: keep carrier gas stable and adjustable

 

Built-in or external syringe pump provides precision liquid delivery

 

Exhaust system included

 

Laser light alignment: assist users fast locating the nozzle position

 

Industrial Ultrasonic Coating System

Coating uniformity: > 95%

 

Non-clogging ultrasonic nozzle technology reduces maintenance cost and down-time

 

Continuous liquid delivery in 24 hours

 

Utilization rate of raw materials is more than 85%

 

XYZ three-axis servo motion system and motion controller to optimize spray patterns

 

Optional built-in syringe pump reduces required volume of coating material

 

Vacuum heating plate, suitable for flexible substrates

 

Industrial ultrasonic coating system is a medium-sized ultrasonic spray coating machine, which is usually equipped with WideMist, ConeMist or FocusMist ultrasonic nozzle, and also can be equipped with multiple nozzles in parallel to increase production rate. The Industrial ultrasonic coating system is also equipped with a unique precision continuous metering pump system, which is able to provide stable liquid delivery in 24 hours. Configured with other auxiliary devices such as carrier gas control, heating plate, vacuum plate and exhaust system, industrial ultrasonic coating system is very suitable for pilot scale or small batch production. Ultrasonic coating is precision spray coating technique based on ultrasonic atomizing nozzle technology. Compared with the traditional air spray coating, ultrasonic spray coating has advantages of higher uniformity, thinner coating thickness and higher accuracy. At the same time, since the ultrasonic nozzle can atomize liquid without the assistance of air pressure, the ultrasonic coating can greatly reduce the splashing, thus significantly reducing the waste of coating material. The utilization rate of the ultrasonic spray coating is more than 4 times that of the traditional air spray coating.

 

Siansonic industrial ultrasonic coating system is used for various of applications on thin film coatings deposition such as catalyst coated membrane (CCM) for fuel cell, functional layers for thin-film solar cell, functional layers for biosensors and microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic coatings, hydrophobic coatings, thermal insulation coatings, transparent conductive coatings, etc.

 

Features of Siansonic industrial ultrasonic coating system:

 

Non-clogging ultrasonic nozzle technology, low maintenance cost

 

Patented full digital ultrasonic generator, 4 CPUs provide high stable operation of nozzle. Control step size: 0.01W

 

Uniformity: >95%

 

Thickness of coating: 20nm-100 micron (Depends on material)

 

High transfer efficiency of coating material, the usage ratio can be higher than 85%.

 

XYZ servo motion system

 

Equipped with high-performance motion controller, compared with traditional PLC, motion pattern of nozzle is optimized, and the utilization rate of raw materials is further improved.

 

Continuous syringe pump system provides stable liquid delivery for 24 hours

 

Maximum coating area: 600x600mm

 

Max liquid viscosity: 20-30cps

 

Max solid particle size in suspensions: 10-20micron

 

Full-color touch screen and friendly user interface.

 

Precision air pressure control: keep carrier gas stable and adjustable

 

Built-in or external syringe pump provides precision liquid delivery

 

Exhaust system included

 

Laser light alignment: assist users fast locating the nozzle position

 

Industrial Ultrasonic Coating System MAX

Ultrasonic spray coater system capable of large area spray coating

 

Ultrasonic coater is equipped with optional multi-nozzles array for high production rate

 

Ultrasonic coating system with double automatic in/out vacuum heating plates   

 

Ultrasonic spray coater with non-clogging ultrasonic nozzle technology reduces maintenance cost and down-time

 

Ultrasonic spray coating system with continuous sonication liquid delivery system

 

Ultrasonic coating system with XYZ three-axis servo motion system and motion controller to optimize spray patterns

 

Industrial ultrasonic coating system MAX is an ultrasonic spray coating system for large area, which can be equipped with multiple WideMist ultrasonic nozzles in parallel to increase production rate. Industrial ultrasonic coating system MAX is also able to equipped with double automatic vacuum heating platforms to achieve continuous production. The unique precision continuous metering pump system can realize stable liquid delivery in 24 hours. Configured with other auxiliary devices such as carrier gas control, heating plate, vacuum plate and exhaust system, industrial ultrasonic coater is very suitable for large area substrate and high-volume production.

 

Ultrasonic spray coating which is a thin film layer deposition technique based on ultrasonic atomizing nozzle technology can deposit highly homogenous and controllable coating. Furthermore, since the atomization of ultrasonic spray coating is due to ultrasonic oscillation rather than the gas with high kinetic energy, ultrasonic spray coating significantly reduces the consumption of raw materials due to little overspray and splashing. The transfer efficiency of raw materials of ultrasonic spray coating is as high as 4 times of air spray coating.

 

Siansonic industrial ultrasonic coater MAX is used for various of applications on thin film coatings deposition such as catalyst coated membrane (CCM) for fuel cell, functional layers for thin-film solar cell, functional layers for biosensors and microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic coatings, hydrophobic coatings, thermal insulation coatings, transparent conductive coatings, etc.

 

Features of Siansonic industrial ultrasonic coating system MAX:

 

Patented ultrasonic spray nozzle. (Optional Nozzles Available)

 

Digital ultrasonic generator: multi high-speed DSPs process, multi-closed-loop control with power precision in 0.01W.

 

Continuous liquid delivery system: capable of continuous liquid feeding for 24 hours

 

Uniformity: >95%

 

Thickness of coating: 20nm-100 micron (Depends on material)

 

High transfer efficiency of coating material, usage ratio can be higher than 85%.

 

XYZ servo motion system

 

Ultrasonic spray coating system equipped with high-performance motion controller, compared with traditional PLC, motion pattern of nozzle is optimized, and the utilization rate of raw materials is further improved.

 

Coating area: two automatic platforms with separated vacuum heating plates enable to achieve continuous coating process by alternately working. The maximum coating area of each platform is 650mm × 600mm.

 

Max liquid viscosity: 20-30 cps

 

Max solid particle size in suspensions: 10-20 micron

 

Full-color touch screen and friendly user interface.

 

Ultrasonic dispersion system is optional for stirring of suspensions

 

Precision air pressure control: keep carrier gas stable and adjustable

 

Exhaust system included

 

For more information about ultrasonic spray deposition and ultrasonic nebulizer,, please feel free to contact us!