Ultrasonic Coating System with Conveyor

 "Ultrasonic spray coater with conveyor is an industrial ultrasonic coating system equipped with a conveyor for automatic substrates transportation.The ultrasonic coater typically uses WideMist, FocusMist or ConeMist ultrasonic spray nozzles, and also can be equipped with multiple spray nozzles in parallel. The ultrasonic coating system with conveyor is also equipped with continuous metering pump system to provide continuous liquid feeding for 24 hours. It is especially suitable for high-volume production and large-area coating process. The heating platform can also be an option for heating up the substrate during coating process.

 

Ultrasonic spray coater which is a thin film layer deposition technique based on ultrasonic atomizing nozzle technology can deposit highly homogenous and controllable coating. Furthermore, since the atomization of ultrasonic spray deposition is due to ultrasonic oscillation rather than the gas with high kinetic energy, ultrasonic coater significantly reduces the consumption of raw materials due to little overspray and splashing. The transfer efficiency of raw materials of ultrasonic coating is as high as 4 times of air spray coating.

 

Siansonic ultrasonic coating system with conveyor is used for various of applications on thin film coatings deposition such as catalyst coated membrane (CCM) for fuel cell, functional layers for thin-film solar cell, functional layers for biosensors and microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic coatings, hydrophobic coatings, thermal insulation coatings, transparent conductive coatings, etc."

 

Features of Ultrasonic Spray Coater with Conveyor

Coating system with a conveyor for automatic transfer of substrates

 

Capable of multiple nozzles array for improving the production rate

 

Various options of Siansonic ultrasonic spray nozzles

 

Digital ultrasonic generator: multi high-speed DSPs process, multi-closed-loop control with power precision in 0.01W.

 

Continuous liquid delivery system: capable of continuous liquid feeding for 24 hours

 

Uniformity: >95%

 

Thickness of coating: 20nm-100 micron (Depends on material)

 

High transfer efficiency of coating material, usage ratio can be higher than 85%.

 

XYZ servo motion system

 

Equipped with high-performance motion controller, compared with traditional PLC, motion pattern of nozzle is optimized, and the utilization rate of raw materials is further improved.

 

Max liquid viscosity: 20-30cps

 

Max solid particle size in suspensions: 10-20micron

 

Full-color touch screen and friendly user interface.

 

Precision air pressure control: keep carrier gas stable and adjustable

 

Ultrasonic dispersion system is optional for stirring of suspensions

 

Exhaust system included

 

Options of Ultrasonic Spray Coater with Conveyor

ConeMist, WideMist, FocusMist, NanoMist, LineMist, Penetrator and other series of Siansonic ultrasonic nozzles.

 

Multi-nozzles array

 

Ultrasonic dispersion syringe: dispersing and stirring the suspension during liquid feeding to avoid agglomeration.

 

Heating plate for heating up substrates

 

Applications of Ultrasonic Spray Coater with Conveyor

New energy: fuel cells, electrolysis, thin film solar cells, etc.

 

Biomedical: functional coatings of microfluidic chips, biosensors

 

Electronics and semiconductors: photoresists, conductive inks, transparent conductive oxides, etc.

 

Glass coating: AR anti-reflection, hydrophilic and hydrophobic coating, hard protective coating, etc.

 

There are many ultrasonic piezoelectric transducer manufacturers, but we are one of the best choices for you.

 



评论

发表评论

此博客中的热门博文

Photoresist Coatings For Semiconductor

图片
Ultrasonic Coating of Photoresist for MEMs, Wafers and Other Substrates with Various Topographies   Compared with traditional coating processes such as spin coating and dip coating, Siansonic ultrasonic coating technology for deposition of photoresist coating onto semiconductors has the advantages of high uniformity, excellence coverage of microstructure and controllable coating area. In the past 10 years, it has been fully proved that the photoresist coating on the surface of 3D microstructure by ultrasonic coating technology is significantly higher than the traditional spin coating process in terms of encapsulation and uniformity of microstructure. Siansonic ultrasonic coating systems can be used for surface coatings of planar and 3D structural substrates including silicon wafer, glass, ceramics, metal and other materials. Typical photoresist coating applications include silicon wafers, MEMS, lens, microfluidic chips, filters, etc. Ultrasonic coating is a simple, effective, economica
阅读全文

PZT Piezoelectric Ceramic Transducer For Sale

图片
PZT piezoelectric ceramics from Siansonic ceramic transducer manufacturer, can be made in various shapes and sizes from 1mm to 200mm. We also provide various electrode and metallization options such as silver, nickel, titanium alloys, gold, etc. The piezoelectric ceramic disc transducer are especially applicable to ultrasonic applications with wide frequency rage from kilohertz to megahertz scale. Inquiry PZT piezoelectric ceramics for sale !   Ten Manufacturing Processes from Siansonic Piezo Ceramic Transducer Manufacturer Siansonic is a renowned piezo ceramic transducer manufacturer that specializes in providing high-quality manufacturing processes. Here is a summary of ten of their manufacturing processes:   Mixing Grinding Pre-sintering Milling Spray drying Sintering Lapping Grinding Electrode plating Polarization, etc.   Through these manufacturing processes, Siansonic demonstrates their commitment to producing high-quality piezo ceramic transducers that meet the diverse needs of
阅读全文

Product Center

图片
Nano Ultrasonic Aerosol Generator   For Pyrolysis Siansonic Nano Ultrasonic Aerosol Generator For Pyrolysis Nano ultrasonic aerosol generator is an ultrasonic atomization device for ultra-fine atomized droplets generation. The mean diameter of atomized droplets can be only around 0.5 micron. It adopts ultrasonic atomization technology, which can spray the precursor solution or suspension evenly into the tube furnace for high-temperature spray pyrolysis to prepare ultra-fine powder. It is the atomization instrument in the spray pyrolysis system. The nano ultrasonic aerosol generator can be equipped with various types of flanges to connect with various tube furnaces. Using unique anti-corrosive ultrasonic atomizer   transduce, the nano ultrasonic aerosol generator can work with various strong acid precursors and organic solvents, such as nitric acid, hydrochloric acid, acetone, tetrahydrofuran and so on.   Nano ultrasonic aerosol generator is mainly used in R&D, pilot test and indust
阅读全文