Siansonic Benchtop Ultrasonic Coating System

 

Benchtop ultrasonic coating system is able to equip with almost all of series of Siansonic microspray ultrasonic nozzles such as Widemist, Focumist, Conemist, Micromist, etc. The benchtop coating system also includes precision metering pump such as syringe pump which can be sonication syringe pump for option, carrier gas controller, vacuum heating plate or high temperature heating plate up to 500 °C for spray pyrolysis, exhaust system, touch screen, etc. Benchtop spray ultrasonic coating system is optimal for research and development or small volume production of thin film coatings and capable of reducing the minimum requirement on liquid volume (only around 5-10ml) using integrated syringe pump.

 

Ultrasonic spray coating which is a thin film layer depostion technique based on ultrasonic atomizing nozzle technology can deposit highly homogenous and controllable coating. Furthermore, since the atomization of ultrasonic spray coating is due to ultrasonic oscillation rather than the gas with high kinetic energy, ultrasonic coating significantly reduces the consumption of raw materials due to little overspray and splashing. The transfer efficiency of raw materials of ultrasonic coating is as high as 4 times of air spray coating.

 

Siansonic benchtop ultrasonic coating system ultrasonic nebulizer for sale is used for various of applications on thin film coatings deposition such as catalyst coated membrane (CCM) for fuel cell, functional layers for thin-film solar cell, functional layers for biosensors and microfluidic chips, photoresist coatings for silicon wafers, anti-reflection (AR) coatings, hydrophilic coatings, hydrophobic coatings, thermal insulation coatings, transparent conductive coatings, etc.

 

Benchtop Ultrasonic Coating System Features

The benchtop coating system has soft spray without overspray, and the maximum raw material usage ratio > 95%.

 

Maximum coating area: 150mm*150mm (UC320) 300mm*300mm (UC330) 400mm*400mm (UC340)

 

Full digital ultrasonic generator, multi-closed loop control.

 

Touchscreen for the user interface.

 

Laboratory syringe pump provides precision liquid delivery.

 

Compatible with all series of Siansonic® microspray ultrasonic spray nozzles. Various spray widths from 1mm to 100mm, and flow rate 0.001ml/min-50ml/min.

 

Precise carrier gas pressure control.

 

Heating plate with vacuum: for flexible thin film substrate e.g. fuel cell membrane. (optional)

 

High-temperature heating plate: max. 500°C for spray pyrolysis e.g. TCO layers. (optional)

 

Ultrasonic dispersion (sonication syringe) syringe pumps can avoid agglomerating during liquid delivery. (optional)

 

Benchtop Ultrasonic Coating System Options

Heating plate with vacuum: for thin film substrate e.g. fuel cell membrane.

 

High temperature heating plate: max. 500°C for spray pyrolysis purpose e.g. thin film solar cell.

 

Ultrasonic dispersion liquid delivery technology can provide nano particles dispersion during liquid devliery.

 

Benchtop Ultrasonic Coating System Applications

Fuel cell

 

Electrolyzer

 

Thin film solar cell

 

Spray pyrolysis for TCO layers

 

Photoresist on wafers

 

Hydrophilic and hydrophobic coatings on microfluidic chips

 

Functional layers in biosensors

 

We can also offer kinds of ultrasonic nebulizer transducer for sale, if you have needs, please contact us.

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